Pre-Sure™ Cap

The Pre-Sure™ Cap is a reliable notification device designed to alert operators to system pressure. This safety cap is a direct replacement for a standard cap and seal. It lets plant operators quickly determine whether a line is pressurized, ensuring safety before removing or changing connections. When the pressure reaches or exceeds 5 PSI, the bright red indicator extends, visually signaling that unclamping or modifying panel connections is unsafe.

Crafted with a high-quality Class VI silicone diaphragm and a 316L stainless steel retainer, both components are fully traceable for compliance and safety assurance. 

  • Stainless steel conforms to ASTM A240 M-316L.

  • The silicone diaphragm meets USP 87 and USP 88 Class VI standards for biocompatibility.

These standards ensure suitability for food and pharmaceutical applications. Available in 2-inch Tri-Clamp® connections, the device is easy to maintain with a replaceable diaphragm and requires no tools for retainer removal.

Watch the video for more information.

Pictured: A CSI transfer panel with a Pre-Sure™ Cap mounted. The cap provides a clear visual indicator to operators about the pressure status within the system. This aids in both safety and efficiency during transfer operations by preventing accidental disconnections under pressure.
Pictured: A CSI Pre-Sure™ Cap with the red indicator extended. The cap features a visible pressure indicator that extends when pressure in the line exceeds 5 psi, signaling to operators that it is unsafe to open the line or connections without first relieving the pressure. Once the pressure drops below 5 psi, the indicator retracts, providing a clear visual cue to ensure safe and efficient operations.
Working Principle
  • Indicator extends as pressure exceeds 5 PSI (0.34 bar), indicating fluid in pipe
  • Second indication at 12 PSI, indicating pressure in the pipe
  • In closed position, the button hygienically seals the opening through the cap
  • Max of 200 PSI (13.7 bar)
  • Max Temperature 195°F (90°C)
  • Indicator retracts when pressure drops
  • Indicator remains sealed in both open and closed positions
Benefits
  • Safe and easy removal of cap feature incorporated
  • Easy clean and replacement diaphragm design
  • Fail-safe design
  • Red color for clarity
  • Silicone material provides chemical resistance
  • 30,000 cycles (or 6 months) before diaphragm replacement
  • Anti-pressure surge (water hammer) protection design
Technical Data
Max Temperature 195°F (90°C)
Max Pressure200 PSI (13.7 Bar)
Retainer Material316L 32Ra Stainless Steel
Diaphragm MaterialSilicone USP Class VI
Patent PendingUS Patent Application No. 17/044,881
Connection2" Tri-Clamp

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