Alfa Laval Unique PMO Plus® Mixproof Valve
The Alfa Laval Unique PMO Plus® mixproof valve offers all the performance of a Unique Mixproof valve and, in addition, meets the requirements of 3-A/PMO standards. The mixproof valve design allows clean-in-place (CIP) fluid to flow to clean one chamber while product is running in the other chamber, without the risk of cross-contamination. Eliminating clean-in-place (CIP) downtime and allowing automated product transfer are just two of the advantages that mixproofs provide. Unique PMO Plus Mixproof Valves combine Alfa's superior cleanability and reliability with the required features for meeting the PMO standard making it a powerful solution for dairy applications.
Unique PMO Plus valves are authorized to carry the 3-A symbol.
The Pasteurized Milk Ordinance (PMO)
Paragraph 15p(B) of the Pasteurized Milk Ordinance (PMO) outlines the requirements for the use of mixproof valves in applications involving milk products and cleaning solutions to ensure the hygienic and safe separation of dairy products flowing concurrently through the same valve.
The PMO requires that:
- Both valve seats must be position detectable
- The leakage chamber, found in all mixproof valves, must have the same cross-sectional area as the valve body port connections
- The actuator must be fail-safe by spring-to-close
In 2007, the Food and Drug Administration (FDA) changed the PMO to allow clean-in-place (CIP) solution to clean one valve seat while product is flowing in the opposite housing. This change virtually eliminates CIP downtime, so processors can run continuous dairy operations and increase production.
In 2008 the FDA issued memorandum M-b-356, confirming that Alfa Laval’s Unique PMO Plus mixproof valve is Pasteurized Milk Ordinance paragraph 15p(B) compliant.
The following benefits make the Unique PMO Plus stand out from the competition:
- Proven design: Same fundamental technology used in the industry for more than a decade
- Retrofittable: Replacement of a few components enables conversion of installed Unique PMO valves to Unique PMO Plus
- Only three elastomers in the isolation chamber: Minimizes risk of product contamination
- Tested and FDA compliant to 145 psi: The highest operating pressure available for the widest range of process applications
- Designed with a mix of radial and axial seals: A proven, leading design to protect product
- Standard, single unit actuator: Simple operation with fewer moving parts
- Same wetted and actuator service kits as the unique PMO valve: No need to learn or stock new parts
- Maintenance friendly: No adjustments are required when reassembling the valve after service
Concept
This Unique PMO Plus Mixproof valve is based on the well proven and exceptionally flexible design of the Unique PMO Mixproof valves from Alfa Laval. It meets the demands from the 3-A/PMO (Pasteurized Milk Ordinance paragraph 15p(B)) standards saying that all movements have to be detectable, as well as the vent tube has to have the same or greater area than the connection pipe. Furthermore, the Unique PMO Plus meets the FDA demands for seat lift compliance M-b 356. This allows CIP flow to clean one chamber while product is running in the other chamber, thus eliminating CIP downtime. Finally, the actuator is fail-safe by spring-to-close.
Working Principle
Unique PMO Plus is remote-controlled by means of compressed air. The valve is a normally closed (NC) valve. The valve has two independent plug seals, forming a leakage chamber between them which is at atmospheric pressure or less during every working condition. In the rare case of fluid passing a valve seat, the fluid will enter the leakage chamber and be discharged through the leakage outlet. When the valve is open, the leakage chamber is closed.
Build-Up
This PMO Plus edition of the Unique Mixproof valve is a high-end valve with regards to process security as well as from a sanitary point of view. The valve plugs are always balanced in both upper and lower valve body, securing no sensitivity to pressure spikes. The lower and upper seats are position-detectable by the ThinkTop® and a yoke-mounted, external sensor.
Materials
Product Wetted Steel Parts | 316L |
Other Steel Parts | 304 |
Product Wetted Seals | NBR (std.), EPDM, HNBR, or FPM |
Other Seals | CIP seals: EPDM Actuator seals: NBR |
Finish | External bright/internal polished Ra<32µ" |
Note: The Ra values are only for the internal surface.
Technical Data
Product Pressure (max) | 145 psi (for higher pressure, contact CSI) |
Product Pressure (min) | Full vacuum |
Temperature Range | 23°F - +257°F (Depending on seal material) (For higher temperature, contact CSI) |
Air Pressure | 116 psi |
Dimensional Data
Size (in) | 2 | 2.5 | 3 | 4 |
---|---|---|---|---|
A | 22.559 | 25.709 | 26.929 | 30.748 |
A* | 29.646 | 32.795 | 34.016 | 37.835 |
B | 8.661 | 11.811 | 11.811 | 11.811 |
**C | 2.906 | 3.398 | 3.894 | 4.866 |
OD | 2.008 | 2.500 | 2.996 | 4.000 |
ID | 1.882 | 2.374 | 2.870 | 3.843 |
t | 0.063 | 0.063 | 0.063 | 0.079 |
E | 4.488 | 4.961 | 5.472 | 6.535 |
F1 | 1.240 | 1.496 | 1.496 | 2.323 |
F2 | 0.197 | 0.197 | 0.197 | 0.197 |
øD | 4.724 | 6.181 | 6.181 | 7.323 |
L | 9.055 | 9.921 | 9.921 | 11.063 |
M/Tri-clamp | 0.827 | 0.827 | 0.827 | 0.827 |
Weight (lb) | 33.000 | 53.000 | 53.000 | 75.000 |
**The measure C can always be calculated by the formula C = ½ID-upper + ½ID-lower + 1 inch.
Pressure Drop/Capacity Diagrams
Note: For the diagrams the following applies: Medium: Water (68°F). Measurement: In accordance with VDI 2173.
Valve Body Combinations
Product Resources
See all resources by Alfa LavalLiterature
Spare Parts
- PMO Plus Radial Installation
-
Part 2 2.5 & 3 4 Diagram Key Guide Ring 9613008422 9613008422 9613008426 6 O-Ring, NBR 9611993349 9611993349 9611994113 7 O-Ring, NBR 9611993705 9611993705 9611993705 8 - Rebuilding Set PMO Plus to PMO Plus CP
-
Part 2 2.5 3 4 Lower Plug, cpl., NBR 9613466217 9613466218 9613466219 9613466220 Lower Plug, cpl., EPDM 9613466221 9613466222 9613466223 9613466224 Lower Plug, cpl., HNBR 9613466225 9613466226 9613466227 9613466228 Lower Plug, cpl., FPM 9613466229 9613466230 9613466231 9613466232 - PMO Plus Mixproof Spare Parts
-
Part 2 2.5 3 4 Diagram Key Complete Actuator 9613055468 9613099509 9613099509 9613083769 - Upper Stem 9613010102 9613007401 9613007401 9613007402 1 Screw N/A 9611993342 9611993342 9611993342 2 Air Fitting, Yellow 9611994171 9611994171 9611994171 9611994171 3 Air Fitting, Blue 9611993780 9611993780 9611993780 9611993780 3 Air Fitting, Red 9611994172 9611994172 9611994172 9611994172 3 Stop for Upper Piston N/A 9613005301 9613005301 9613005302 4 O-Ring, NBR 9611993499 9611993499 9611993499 9611993499 5 Guide Ring, Turcite 9613008408 9613008408 9613008408 9613008408 6 O-Ring, NBR N/A 9611993514 9611993514 9611993514 7 Upper Piston N/A 9613005601 9613005601 9613005602 8 O-Ring, NBR N/A 9611993512 9611993512 9611993513 9 Spring Assembly 9613012501 9613007501 9613007501 9613025603 10 Distance Spacer 9613010202 N/A N/A N/A 11 Pin 9611994197 9611994198 9611994198 9611994199 12 Washer 9611993594 9611993595 9611993595 9611993596 13 Spring Assembly 9613013102 9613009502 9613009502 9612009502 14 Plug 9613414101 9613414101 9613414101 9613414101 15 Cylinder 9613012606 9613005106 9613005106 9613015011 16 Main Piston 9613013201 9613005701 9613005701 9613015901 17 Guide Ring, Turcite 9613008409 9613008410 9613008410 9613008411 18 O-Ring, NBR 9611993505 9611993507 9611993507 9611993509 19 O-Ring, NBR 9611993503 9611993607 9611993607 9611993607 20 Bottom 9613014001 9613005401 9613005401 9613016801 21 Guide Ring, Turcite 9613008403 9613008404 9613008404 9613008404 22 O-Ring, NBR 9611992228 9611991489 9611991489 22340675 23 Retaining Ring 9613024802 9613024803 9613024803 9613024804 24 Cover Disk 9613005802 9613005803 9613005803 9613005804 25 O-Ring, NBR 9611993528 9611993495 9611993495 9611993530 26 Inner Stem 9613010603 9613007303 9613007303 9613007302 27 O-Ring 9611993495 9611990030 9611990030 9611990030 28 Piston Rod 9613013402 9613006002 9613006002 9613006002 29 Lower Piston 9613013801 9613005501 9613005501 9613016601 30 O-Ring, NBR 42153 42153 42153 42153 31 Guide Ring, Turcite 9613008405 9613008406 9613008406 9613008407 32 O-Ring, NBR 22341275 9611993508 9611993508 9611993510 33 Bolt 9611993618 9611993618 9611993618 9611993618 34 Washer 9611993594 9611993594 9611993594 9611993594 35 Nut 9611990360 9611990360 9611990360 9611990360 36 Spindle Liner 9613033501 9613009001 9613009001 9613009001 42 Clamp 9613033601 9613009201 9613009201 9613009201 43 Lock 9613009102 9613009101 9613009101 9613009101 44 Guide Ring, PTFE 9613008414 9613008415 9613008415 9613008421 45 Upper Sealing Element 9613006404 9613018804 9613018804 9613071301 48 Guide Ring, PTFE 9613008402 9613008402 9613008402 9613008402 54 Upper Plug 9613458601 9613458701 9613458703 9613458801 55 Wingnut 9612558001 9612558001 9612558001 9612558001 61 Clamp w/o Nut 9613021601 9613021701 9613021701 9613021801 64 Lower Plug 9613070501 9613070601 9613070701 9613070801 75 Lower Sealing Element 9613024104 9613024304 9613024304 9613071501 79 Guide Ring, PTFE 9613008414 9613008415 9613008415 9613008421 80 Cover 9613049006 9613049007 9613049007 9613049016 81 Bolt for Indication 9613092602 9613092601 9613092601 9613092601 82 Sensor for Indication 9611994541 9611994541 9611994541 9611994541 83 Plate for Sensor for Indication 9613095701 9613095701 9613095701 9613095701 84 Intermediate Piece 9613019121 9613019215 9613019213 9613019317 37 O-Ring, EPDM 9611993555 9611993572 9611993572 9611993572 38 O-Ring, NBR 9611993637 9611993641 9611993641 9611993645 47 O-Ring, EPDM 9611993636 9611993640 9611993640 9611993644 47 O-Ring, HNBR 9611993639 9611993643 9611993643 9611993647 47 O-Ring, FPM 9611993638 9611993642 9611993642 9611993646 47 Lip Seal, NBR 9613008546 9613008547 9613008547 9613008537 49 Lip Seal, EPDM 9613008526 9613008531 9613008531 9613008536 49 Lip Seal, HNBR 9613008529 9613008534 9613008534 9613008539 49 Lip Seal, FPM 9613008528 9613008533 9613008533 9613008538 49 Seal Ring, NBR 9613095115 9613095116 9613095116 9613095124 56 Seal Ring, EPDM 9613095309 9613095312 9613095312 9613095319 56 Seal Ring, HNBR 9613095308 9613095311 9613095311 9613095318 56 Seal Ring, FPM 9613095108 9613095111 9613095111 9613095122 56 Lip Seal, NBR 9613008718 9613008718 9613008718 9613008718 57 Lip Seal, EPDM 9613008711 9613008711 9613008711 9613008711 57 Lip Seal, HNBR 9613008714 9613008714 9613008714 9613008714 57 Lip Seal, FPM 9613008713 9613008713 9613008713 9613008713 57 Seal Ring, NBR 9613095215 9613095216 9613095216 9613095224 74 Seal Ring, EPDM 9613008909 9613008912 9613008912 9613008918 74 Seal Ring, HNBR 9613008908 9613008911 9613008911 9613095217 74 Seal RIng, FPM 9613095208 9613095211 9613095211 9613095222 74 O-Ring, NBR 9611993637 9611993641 9611993641 9611993645 76 O-Ring, EPDM 9611993636 9611993640 9611993640 9611993644 76 O-Ring, HNBR 9611993639 9611993643 9611993643 9611993647 76 O-Ring, FPM 9611993638 9611993642 9611993642 9611993646 76 Lip Seal, NBR 9613008546 9613008547 9613008547 9613008537 77 Lip Seal, EPDM 9613008526 9613008531 9613008531 9613008536 77 Lip Seal, HNBR 9613008529 9613008534 9613008534 9613008539 77 Lip Seal, FPM 9613008528 9613008533 9613008533 9613008538 77 Valve Body 11-00 9613070901 9613071001 9613071101 9613071201 50 Valve Body 12-00 9613070905 9613071005 9613071105 9613071205 50 Valve Body 21-00 9613070907 9613071007 9613071107 9613071207 50 Valve Body 22-00 9613070909 9613071009 9613071109 9613071209 50 Valve Body 11-90 9613070902 9613071002 9613071102 9613071202 50 Valve Body 12-90 9613070906 9613071006 9613071106 9613071206 50 Valve Body 21-90 9613070908 9613071008 9613071108 9613071208 50 Valve Body 22-90 9613070910 9613071010 9613071110 9613071210 50 Valve Body 11-180 9613070903 9613071003 9613071103 9613071203 50 Valve Body 11-270 9613070904 9613071004 9613071104 9613071204 50 - PMO Plus Service Kits
-
Type 2 2.5 3 4 NBR 9611926016 9611926017 9611926017 9611926018 EPDM 9611926013 9611926014 9611926014 9611926015 HNBR 9611926022 9611926023 9611926023 9611926021 FPM 9611926019 9611926020 9611926020 9611926021
Create a MyCSI Dashboard to save resources for quick reference, track orders, and talk with experts.
Create a MyCSI Dashboard to save resources for quick reference, track orders, and talk with experts.
It only takes a minute.
Sign in
Sign in to save resource to your dashboard.
Literature for Unique PMO Plus Mixproof Valve have been saved to your dashboard!
Literature for Unique PMO Plus Mixproof Valve are already in your dashboard.